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Product FAQ/Day-to-day maintenance and repair methods

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Thermal Shock Chamber(TSA Series):FAQ

Problem
Cause
Action
PHASE REVERSED The reverse phase prevention relay tripped. The chamber has stopped. Primary power supply is not correctly connected to the chamber. Check primary power connections. From the left, phases should be in the order of R - S - T.
REF. HIGH STAGE FAILURE The refrigerator high temperature switch, motor protector or thermal relay tripped. The chamber has stopped. The compressor/motor may have overheated. Overcurrent is another possibility. Check ambient/water temperature are within allowable ranges, there is sufficient space above/behind the chamber, and power supply voltage is not fluctuating. If these are not a problem, shut OFF power and call for service.
REF. LOW STAGE FAILURE The refrigerator low temperature switch, motor protector or thermal relay tripped. The chamber has stopped. The compressor/motor may have overheated. Compressor surface temperature may have dropped. Overcurrent is another possibility. Check ambient/water temperature are within allowable ranges, there is sufficient space above/behind the chamber, power supply voltage is not fluctuating and the evaporator is not frosted over. If these are not a problem, shut OFF power and call for service.
HIGH TEMP:AIR CIRCULATOR 1 The thermal relay of high temperature chamber circulator 1 tripped. The chamber has stopped. The air circulator may be overloaded or the motor locked up. Shut OFF power and call for service.
HIGH TEMP:AIR CIRCULATOR 2 The thermal relay of high temperature chamber circulator 2 tripped. The chamber has stopped. The air circulator may be overloaded or the motor locked up. Shut OFF power and call for service.
LOW TEMP:AIR CIRCULATOR 1 The thermal relay of low temperature chamber circulator 1 tripped. The chamber has stopped. The air circulator may be overloaded or the motor locked up. Frost buildup may have overloaded the unit. Stop test and defrost the unit. If the same alarm occurs again, call for service.
LOW TEMP:AIR CIRCULATOR 2 The thermal relay of low temperature chamber circulator 2 tripped. The chamber has stopped. The air circulator may be overloaded or the motor locked up. Frost buildup may have overloaded the unit. Stop test and defrost the unit. If the same alarm occurs again, call for service.
OVERHEAT PROTECTOR TRIP The (operating panel) overheat protector tripped. The chamber has stopped. Test area temperature rose above the overheat setting. Check the overheat protector is set at least 10°C higher than the target high temperature. If overshoot is high, lower preheat temperature. If equipped with a variable velocity device, poor air circulation may be the cause. Increase velocity.
OVERCOOL PROTECTOR TRIP The (operating panel) overcool protector tripped. The chamber has stopped. Test area temperature dropped below the setting. Check the overcool protector is set at least 10°C lower than target low temperature. If overshoot is high, raise preheat temperature.
AMB TEMP: AIR CIRCULATOR The thermal relay of the ambient temperature air circulator tripped. The chamber has stopped. The air circulator may be overloaded or the motor locked up. Shut OFF power and call for service.
TEST AREA DOOR OPEN The test area door switch has tripped. Testing has been suspended. The door was opened during chamber operation. Close the door and press the RESUME button on the Operation Mode Selection display.
LOW AIR SUPPLY PRESSURE WARNING Air supply pressure has dropped below the specified level. The chamber is still running. Air pressure can become low after long periods of disuse. Also, air supply may be OFF. Check air supply. If an air compressor is built-in, check to see if it is running properly and pressure rises.
AIR SUPPLY CIRCUIT DOWN Air supply pressure has dropped below the specified level without recovering. The chamber has stopped. Air supply is OFF or supply pressure is low. Check air supply. If an air compressor is built-in, check to see if it is running properly and pressure rises. If everything is OK, there may be an air leak. Call for service.
WATER SUSPENSION RELAY TRIP Condenser (refrigeration) cooling water pressure dropped and tripped the water suspension relay. The chamber has stopped. Possible causes are flow from cooling tower being stopped (water supply pump), a closed water supply valve, a clogged return valve or strainer, or piping leaks. Set the POWER key to OFF and check the above. Correct as necessary and resume operation. If the same alarm occurs again, call for service.
REF: HIGH-STAGE PRESSURE FAILURE The refrigerator's high temperature side high/low pressure switch tripped. The chamber has stopped. Compressor refrigerant pressure may be high or vapor pressure low. Check surrounding temperature and water temperature are within allowable ranges, the condenser strainer is not clogged, and sufficient ventilation space is allotted above and behind the chamber. If the problem is elsewhere, shut OFF power and call for service.
REF: LOW-STAGE PRESSURE FAILURE The refrigerator's low temperature side high/low pressure switch has tripped. The chamber has stopped. Compressor refrigerant pressure may be high or vapor pressure low. Check surrounding temperature and water temperature are within allowable ranges, the condenser strainer is not clogged, and sufficient ventilation space is allotted above and behind the chamber. If the problem is elsewhere, shut OFF power and call for service.
CONDENSER FAN FAILURE The thermal relay on condenser fan circuit tripped. The chamber has stopped. The fan has overheated. Check surrounding temperature is within allowable ranges, sufficient ventilation space is allotted above and behind the chamber, and voltage is not fluctuating. If the problem is elsewhere, shut OFF power and call for service.
HIGH TEMP ABS. HIGH TEMP The high temperature chamber absolute high temperature (software) alarm tripped. The chamber has stopped. Possible causes are air circulation loss due to excessive specimen load, open or disconnected temperature sensor (CH2), or inadequate damper operation because of low air pressure. Check specimen quantity and air pressure. If the "BURN-OUT" alarm is also displayed, check the temperature sensor connection.
TEST AREA: UP STREAM OVERHEAT The test area upstream overheat (software) alarm tripped. The chamber has stopped. Possible causes are air circulation loss due to excessive specimen load, open or disconnected temperature sensor (CH1), or inadequate damper operation because of low air pressure. Check specimen quantity and air pressure. If the "BURN-OUT" alarm is also displayed, check the temperature sensor connection.
TEST AREA: DOWN STREAM OVERHEART The test area downstream overheat (software) alarm tripped. The chamber has stopped. Possible causes are air circulation loss due to frost buildup, open or disconnected temperature sensor (CH3), or inadequate damper operation because of low air pressure. First check air pressure. Stop test and defrost the unit. If the " BURN-OUT " alarm is also displayed, check the temperature sensor connection.
LOW TEMP ABS. HIGH TEMP The low temperature chamber absolute high temperature (software) alarm tripped. The chamber has stopped. Possible causes are air circulation loss due to frost buildup, open or disconnected temperature sensor (CH4), or inadequate damper operation because of low air pressure. First check air pressure. Stop test and defrost the unit. If the "BURN-OUT" alarm is also displayed, check the temperature sensor connection.
LOW TEMP ABS. LOW TEMP The low temperature chamber absolute low temperature (software) alarm tripped. The chamber has stopped. Possible causes are air circulation loss due to excessive specimen load or high overshoot because of low precool temperature. Check specimen quantity and precool temperature. To prevent overshoot, change the Overcool Set setting in the test pattern.
TEST AREA:UP STREAM HIGH DEV TEMP The test area upstream overcool (software) alarm tripped. The chamber has stopped. Possible causes are air circulation loss due to excessive specimen load or high overshoot because of low precool temperature. Check specimen quantity and precool temperature. To prevent overshoot, change the Overcool Set setting in the test pattern.
TEST AREA:DOWN STREAM HIGH DEV TEMP The test area downstream overcool (software) alarm tripped. The chamber has stopped. Possible causes are air circulation loss due to excessive specimen load or high overshoot because of low precool temperature. Check specimen quantity and precool temperature. To prevent overshoot, change the Overcool Set setting in the test pattern.
CONTROL POWER VOLTAGE LOW Control power voltage is low. The chamber has stopped. There is a problem in the 24V DC drive circuit. Shut OFF power and call for service.
I/O CONTROLLER FAILURE Trouble has occurred in the I/O controller (instrumentation). The chamber has stopped. There is a problem in the I/O controller. Shut OFF power and call for service.
BURN-OUT: CH1 The test area upstream sensor (CH1) signal is dead. The chamber has stopped. The sensor has an open circuit or is disconnected. Shut OFF power and reconnect or replace the sensor.
BURN-OUT: CH2 The high temperature chamber temperature sensor (CH2) signal is dead. The chamber has stopped. The sensor has an open circuit or is disconnected. Shut OFF power and reconnect or replace the sensor.
BURN-OUT: CH3 The test area downstream sensor (CH3) signal is dead. The chamber has stopped. The sensor has an open circuit or is disconnected. Shut OFF power and reconnect or replace the sensor.
BURN-OUT: CH4 The low temperature chamber temperature sensor (CH4) signal is dead. The chamber has stopped. The sensor has an open circuit or is disconnected. Shut OFF power and reconnect or replace the sensor.
BURN-OUT: CH5 The condenser sensor (CH5) signal is dead. The chamber has stopped. The sensor has an open circuit or is disconnected. Shut OFF power and reconnect or replace the sensor.
BURN-OUT: CH6 The Suction tube sensor (CH6) signal is dead. The chamber has stopped. The sensor has an open circuit or is disconnected. Shut OFF power and reconnect or replace the sensor.
FROST WARNING The evaporator is frosted over, but not seriously enough to stop the chamber. Moisture in the air is collecting on the evaporator. Manually defrost the unit, the interval time of the Defrost should be shortly in the test pattern.

FROSTED OVER

The evaporator is frosted over. The chamber has stopped to protect the refrigeration system.

Excessive frost buildup is preventing proper refrigeration operation. Defrost Cycle is not properly set or precooling lasts too long.

Manually defrost the unit, the interval time of the Defrost should be shortly in the test pattern, or select the auto defrost mode.

SYSTEM ERROR: 001

The instrumentation detected system trouble in EZ-MCU. The chamber has been stopped.

Memory error in EZ-MCU

Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.

SYSTEM ERROR: 002

The instrumentation detected system trouble in EZ-MCU. The chamber has been stopped.

Stack error in EZ-MCU

Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.

SYSTEM ERROR: 003

The instrumentation detected system trouble in EZ-MCU. The chamber has been stopped.

Subunit data read error in EZ-101

Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.

LAN CABLE ERROR: PCU

The instrumentation detected communication trouble between EZ-MCU and PCU. The chamber has been stopped.

Disconnected or open circuit in LAN cable between EZ-MCU and PCU

Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.

LAN CABLE ERROR: PSU

The instrumentation detected communication trouble between EZ-MCU and PSU. The chamber has been stopped. Simultaneously, the fail signal was output from EZ-MCU and shut down the instrumentation circuit.

Disconnected or open circuit in LAN cable between EZ-MCU and PSU

Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.

SYSTEM ERROR:PCU

The instrumentation detected system trouble in EZ-PCU. The chamber has been stopped.

Memory or stack error in EZ-PCU

Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.

SYSTEM ERROR:PSU

The instrumentation detected system trouble in EZ-PSU. The chamber has been stopped.

Memory or stack error in EZ-PSU

Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.

PSU SEQUENCE ERROR

The instrumentation detected sequence trouble in EZ-PSU. The chamber has been stopped.

Program error in EZ-PSU

Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.



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