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Product FAQ/Day-to-day maintenance and repair methods

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Compact Ultra Low Temperature Chamber
(P controller / T controller):FAQ

Trouble
Cause
Remedial action
BURN-OUT ?kAi-0ch ?l AL00 CH0
The room temperature compensation input to the temperature controller was disconnected. The chamber has been stopped. The sensor is loosely connected to the RTD terminal on the temperature controller board or there is an open circuit on the board. Connect the sensor properly to the RTD terminal on the temperature controller board. If the same alarm occurs again, call for service.
BURN-OUT ?kAi-1ch ?l AL00 CH1
The dry-bulb input to the temperature controller was disconnected. The chamber has been stopped. The sensor is loosely connected to the TD terminal (CH1)on the temperature controller board or there is an open circuit in the connected thermocouple. Connect the sensor properly to the TD terminal(CH1) on the temperature controller board. If the same alarm occurs again, call for service.
UPPER DEV. LIMIT : TEMP. AL01
The temperature inside the chamber has risen above the upper deviation limit. The heater has been stopped until temperature returns within range. Either specimens inside the chamber are generating heat or the upper deviation limit is set too low. Remove the heat-generating specimens and/or set the upper deviation limit about 15°C higher than the target temperature. Resume testing. If the same alarm occurs again, call for service.
ABS.HIGH LIMIT : TEMP. AL02
The temperature inside the chamber has risen above the absolute high limit. The chamber has been stopped. Either specimens inside the chamber are generating heat or the absolute high limit is set too low. Remove the heat-generating specimens and/or set the absolute high limit about 15?C higher than the target temperature. Resume testing. If the same alarm occurs again, call for service.
ABS.LOW LIMIT : TEMP. AL03
The temperature inside the chamber has dropped below the absolute low limit. The chamber has been stopped. Possible causes include infiltrating of outside air, excessive cooling, the effects of cooling sources inside the chamber, and the absolute low limit being set too high. Check the chamber door and cable port. If the refrigerator is on manual control, correct the capacity setting. If cooling sources are overcooling the chamber, reduce their number. Then, resume testing. If the same alarm occurs again, call for service.
OVERHEATING AL06
The temperature inside the chamber has risen above the overheat protector setting (instrumentation panel). The chamber has been stopped. Either specimens inside the chamber are generating heat or the overheat protector is set too low. Remove the heat-generating specimens and/or correct the overheat protector setting. Resume testing. If the same alarm occurs again, it is possible that the overheat protector is damaged or that the thermal fuse has blown. Call for service.
BLOWER FAILURE AL07
The built-in temperature switch of the air circulator motor (electric parts compartment) tripped because the motor is abnormally hot. The chamber has been stopped. The air circulator motor is either locked or overloaded, perhaps because it is caught on something. Leave the chamber OFF until the air circulator cools down.
REFRIG. : OVERCURRENT FAILURE AL08
The thermal relay tripped because refrigerator operating current was high. The chamber has been stopped. The refrigerator is overloaded because of overheating, condenser filter clogging or some other reason. Check if the condenser filter is clogged. Correct as necessary and reset the thermal relay. Resume testing. If the same alarm occurs again, call for service.
REFRIG. : SURFACE TEMP. HIGH AL08
The compressor temperature switch tripped because refrigerator surface temperature was high. The chamber has been stopped. The refrigerator is overloaded because of overheating, condenser filter clogging or some other reason. Check if the condenser filter is clogged. Correct as necessary and resume testing. If the same alarm occurs again, call for service.
REFRIG. : CONDENSER FAN FAILURE AL08
The thermal relay of the condenser fan tripped because fan operating current was high. The chamber has been stopped. The refrigerator is overloaded because of overheating, condenser filter clogging or some other reason. Check if the condenser filter is clogged. Correct as necessary and resume testing. If the same alarm occurs again, call for service.
POWER PHASE FAILURE AL19
A reverse or open phase was detected in the 3primary power supply connection. The chamber has been stopped. Primary power supply is not correctly connected to the chamber. An incorrect power supply can seriously affect chamber components. Set the main power switch (leakage breaker) in the OFF position, and check/correct primary power supply phase alignment and connections. If the same alarm occurs again, call for service.
COMMUNICATION ERROR-1 (P-instrumentation)
The instrumentation (CPU board) detected communication trouble in the display board. The chamber has been stopped. Communication trouble between CPU board and display board Reactivate the system from the main power switch (leakage beaker) and resume testing. If the same alarm occurs again, call for service.
COMMUNICATION ERROR-2 AL99
The instrumentation detected system trouble in the display board. The chamber has been stopped. Display board error (i.e.: internal memory, etc.) Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.
COMMUNICATION ERROR-4 AL99
The instrumentation detected system trouble in the CPU board. The chamber has been stopped. Sequence task error on CPU board Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.
COMMUNICATION ERROR-5 AL99
The instrumentation detected system trouble in the CPU board. The chamber has been stopped. Refrigeration task error on CPU board Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.
COMMUNICATION ERROR-6 AL99
The instrumentation detected system trouble in the CPU board. The chamber has been stopped. Temperature control task error on CPU board Reactivate the system from the main power switch (leakage breaker) and resume testing. If the same alarm occurs again, call for service.
The instrumentation panel does not light up after pressing the POWER key. Primary power supply is OFF. Activate the primary power supply.
The main power switch is in the OFF position. Set the main power switch in the ON position.
The electric parts compartment door is open. Close the door.
There is a reverse or open phase in the primary power supply connection. Reconnect the primary power supply correctly. See "4.2 Drainage & Power Supply Work".
Fuse F1 is blown. Replace fuse F1. See "7.3 User Practical Servicing". If the new fuse blows, call for service.

The display goes out all of sudden or the displayed information is strange.

System trouble or internal board trouble Switch the main power switch OFF and ON. If the same trouble reoccurs, call for service.
The door is hard to close. Something is caught in the door. Remove the obstruction
Frost has formed and hardened on the door packing. Defrost the chamber. See "7.3 User Practical Servicing".
The chamber is hot on the inside, so internal pressure is high. There is nothing wrong with the equipment. Proceed as planed.
The door is hard to open. Internal pressure is lower than room pressure. There is nothing wrong with the equipment. Proceed as planned.
The door is hard to open/close. Internal pressure is lower than room pressure. There is nothing wrong with the equipment. Proceed as planned.
Frost has formed and hardened on the packing. Defrost the chamber
Strange odors are detected. Lingering odors inside the chamber Clean the test area.
Specimens are generated odors. Remove the source of the odor.
The chamber is vibrating. Adjuster feet are not the proper height. (For caster-equipped chambers only. Casters are optional.) Correct adjuster foot height.
The viewing window is clouded or forested over. Moisture inside the chamber evaporated as temperature rose rapidly,whereby driving up. There is nothing wrong with the equipment. Proceed as planned.
The fuse in the forest prevention heater blew Replace fuse F2.
The chamber is wet on the outside. The room is highly humid. There is nothing wrong with the equipment. Proceed as planned.
Frost has formed on door hinges and around the door frame and viewing window. The room is highly humid. There is nothing wrong with the equipment. Proceed as planned.
Fuse is blown. Replace fuse F2. If the new fuse blows, call for service.
Temperature is unstable. The door is open. Shut the door.
The cable port rubber plug fell off. Fit the cable port rubber plug.
Ambient temperature changes more than 5°C/hr. Stabilize ambient temperature and resume testing.
High heat load equipment is being turned ON/OFF. Reduce the heat load.
Temperature gradually rises higher than the target temperature. Specimens are generating heat. Reduce the amount of heat generated by specimens.
Frost has formed on the cooler. Defrost the chamber.
Settings cannot be changed. The keys are locked. Unlock the keys.
Temperature heat-up/pull-down rate does not satisfy specifications. The door is open. Shut the door.
Specimens are generating heat. Reduce the amount of heat generated by specimens.
Ambient temperature too low (high). Raise (Lower) ambient temperature.
Temperature stops rising or begins to drop during heat-up. Frost has formed on the cooler. There is nothing wrong with the equipment. Or defrost the chamber.


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